An ultrasonic sonotrode, also known as an ultrasonic horn or welding horn, is a mechanical device used in ultrasonic welding systems. Its primary function is to transmit and amplify high-frequency vibrations generated by the ultrasonic welding transducer to the workpieces being joined.
Here are some key features :
Material Composition: BDS SONIC's Ultrasonic sonotrodes are typically made from durable metals such as aluminum, stainless steel or titanium.
These materials possess excellent mechanical properties and acoustic characteristics necessary for efficient vibration transmission.
Design Variability: We offer sonotrodes come in various shapes and sizes to accommodate different welding applications, for seamless integration into
diverse welding setups and joint configurations.
Advanced Technology: Our ultrasonic sonotrodes leverage state-of-the-art technology and advanced manufacturing processes, including
Finite Element Method (FEM) calculation and Computer-Aided Design (CAD/CAM) algorithms. This ensures precise 3D contours and optimal oscillation
behavior for maximum welding efficiency.
Customization Options: At BDS SONIC, we understand that every welding application is unique. That's why we offer custom design services, allowing you to
tailor our sonotrodes to your specific requirements. Whether you need a standard shape or a custom-designed sonotrode, we have the expertise to deliver.